Modern production of precast reinforced concrete products imposes strict requirements on accuracy, strength, and reliability. Methods for improving the quality of concrete slabs in production are particularly relevant in the manufacture of hollow core slabs: errors in compaction, dosing, or shape can result in significant financial losses and reduced safety of structures. The innovative technologies used by TDM Engineering help to solve these problems, guaranteeing stable results and economic advantages.
How concrete compaction and slab forming technology works
TDM offers an extruder for hollow core slabs built on the UniMould modular platform, which includes a power unit, hopper, and compaction module. Concrete is compacted using high-pressure screws and a modern vibrating rail, ensuring uniformity and density of the composition. The flagship S series is equipped with a touch interface and a machine learning system that automatically adapts the compaction intensity to the concrete. These methods of improving the quality of concrete slabs in production are implemented through precise parameter control and the technological design of the equipment.
Real production tasks solved by TDM equipment
The equipment produces hollow slabs with a height of 120 to 600 mm on tracks with a width of 1200, 1500, or 2400 mm. The N and L series offer alternative variations: up to 500 mm (N) and a more economical option up to 220 mm (L). A high-frequency vibrating rail distributes the compaction across the entire width, while a new interface simplifies start-up and process control. Independent screw drives, easy access to the hopper, and the absence of complex gearbox equipment increase reliability and reduce maintenance pressure.
Key benefits of implementing extrusion technology
Methods for improving the quality of concrete slabs in production translate into the following specific benefits:
- Precision and stability: control of compaction and shape parameters, high-precision mixture dosing.
- Productivity: high molding speed
- Reliability and durability: wear-resistant materials, simplified maintenance, no cardan shafts, modular design.
- Cost-effectiveness: optimization of material consumption, minimal dimensional deviations, reduced repair and maintenance costs.
- Ease of use: Intuitive interface, service platforms, easy access to all components.
- Versatility: Production of hollow slabs, as well as beams, piles, solid slabs, and lintels — all on a single platform.
Your next step towards high-quality concrete slabs
The implementation of methods to improve the quality of concrete slabs in production through TDM extrusion technology is a concrete solution that ensures stability, speed, and accuracy in production. Thanks to its modularity, intelligent control, and reliable design, TDM equipment provides your company with a competitive advantage. If you are looking to optimize production, achieve consistent quality, and reduce costs, contact us. We will offer a customized solution and professional support at every stage of your project.